Three tunnels for hydraulic purposes were excavated by tunnel-boring machines (TBM) in mostly hard metamorphic rocks in Northern Italy. A total of 14km of tunnel was surveyed almost continually, yielding over 700 sets of data featuring rock mass characteristics and TBM performance. The empirical relations between rock mass rating and penetration rate clearly show that TBM performance reaches a maximum in the rock mass rating (RMR) range 40–70 while slower penetration is experienced in both
too bad and too good rock masses. However, as different rocks gives different penetrations for the same RMR, the use of Bieniawski’s classification for predictive purpose is only possible provided one uses a normalized RMR index with reference to the basic factors affecting TBM tunneling. Comparison of actual penetrations with those predicted by the Innaurato and Barton models shows poor agreement, thus highlighting the difficulties involved in TBM performance prediction.